MAINTENANCE ENGINEER

Job Responsibilities:
• Perform maintenance functions for manufacturing plants, equipment, utilities, and facilities, including installation, commissioning, operations, and maintenance in accordance with ISO standards.
• Lead process improvement initiatives and activities in mechanical, building facilities, electrical, and electronics functions, driving innovation management efforts for value creation opportunities.
• Measure and monitor the effectiveness and efficiency of operational processes, providing advice on areas of improvement.
• Identify, develop, recommend, and execute key maintenance efficiency drivers, establishing long and short-term strategies, initiatives, and programs to achieve maintenance goals and objectives.
• Develop and execute maintenance procedures and processes to support GMP, GPP, and the quality management system, fostering a LEAN manufacturing and improvement culture.
• Implement proactive quality by design approaches to manufacturing processes, services, and premises.
• Establish preventive maintenance master plans for all plant equipment, utilities, and systems, ensuring effective scheduling, coordination, and control of maintenance activities.
• Train, develop, supervise, and coordinate a focused and effective maintenance team, working cross-functionally with all departments to achieve strategic goals and support business needs.
• Ensure overall equipment efficiency by monitoring usage of utilities, implementing improvement initiatives, and reducing maintenance and production costs.
• Formulate and establish maintenance budgets, estimates, and monitoring controls.
• Utilize maintenance management software to enhance maintenance functions and optimize efficiency.
• Promote equipment routine checks and monitoring, reducing equipment breakdowns, prolonging equipment lifespan, and improving overall equipment efficiency.
• Keep pace with advancements in production and maintenance technology, employing the latest techniques to minimize breakdowns and improve maintenance procedures.
• Collaborate with internal departments such as Production, Agri-hub facilities, Maintenance, and Logistics, as well as external stakeholders including maintenance service contractors and suppliers.

Job Qualifications and Experience:
• Proficient in oil extraction machines or oil refinery processes in terms of maintenance, repair, and overhaul.
• Bachelor’s degree in Mechanical, Electrical/Electronic Engineering, or Mechatronic Engineering from a reputable institution.
• Over 5 years of continuous and detailed experience in manufacturing with a focus on engineering and maintenance functions, preferably in an ISO/QMS environment.
• Familiarity with Kaizen, Six Sigma, and Lean Manufacturing principles.
• Knowledge of key process utilities such as air compressors, boilers, emergency power generators, power distribution systems, heating systems, process cooling systems, and water supply and treatment systems.

Key Performance Indicators:
• Power consumption, metering, and control
• Kilowatt-hour per ton of oil produced
• Water consumption, metering, and control
• Oil consumption
• Overall equipment efficiency
• Mean time to repair (MTTR) and mean time between failures (MTBF)
• Leakage (power, hydraulic oil, air, water)
• Safe operation (incident-free, no waste/reject)
• Equipment statutory compliance
• Availability of critical spare parts inventory
• Skill inventory and team motivation

https://www.youtube.com/watch?v=8-68NK4tWyQ